Production and assembly

Calculations

  • Calculating directly from quotation
  • Materials, machining, outsourcing, costs and provisional sums
  • Flexible calculation with cost price, selling prices (including appointments with clients), free prices and surcharges
  • Multilevel costing structure
  • Defining attrition rate, setup times and start-up losses for accurate calculation of price depending on batch size
  • Clear price structure
  • Integration with multi-site cost price calculation and projects
  • Copy from (parts of) calculations, parts lists and as-built history

Recipes/parts lists

  • Multilevel parts list structure with alternatives for, e.g., deviating routing or batch size
  • Materials, machining, outsourcing and costs
  • Defining attrition rate, setup times and start-up losses for accurate cost price calculation depending on batch size
  • Integrated cost price calculation including inventory valuation, if necessary supplemented by multitude of surcharges
  • Integration with multi-site cost price calculation and projects
  • Copy from (parts of) calculations, parts lists and as-built history
  • Import function for creating new and editing existing parts lists

Material – and capacity planning

  • Support large variety to logistic management concepts, e.g.:
    • Kanban
    • Order level falling below (BQ)
    • Main production plan (MPP and MRP)
    • Order-specific anonymous (MRP cluster)
    • Order on order (MRP 100% order-specific)
  • Delivery time calculation quotation and sales order based on availability material and capacity
  • Logistic management adjustable per product and warehouse
  • Comprehensive options to define available capacity
  • Capacity planning against finite or infinite capacity
  • Comprehensive order planning on materials, employees and machinery with planning board

Production orders

  • Suitable for both production in stock (series production) and as (multi level) order-specific (single products/small series)
  • Separate production order recipe with materials, machining, outsourcing and costs
  • Diversity in production documents including the option to print drawings
  • Processing lists for management of production on starting material (for example, a cutting list)
  • Alerting on (potential) bottlenecks in production

Outsourcing

  • Outsourcing both inventory management and for order-specific requirements including integration with material planning
  • Comprehensive handling with purchasing orders or simplified with periodic settlement
  • Outsourcing price and delivery time per supplier
  • Separate inventory management for inventory at outsourcers
  • Supply material and receipt of processed product: separate steps with own planning
  • Handling with separate units for processing and processed product

WIP and actual costs

  • Material issuance order-specific, normative (back-flushing) or floor stock handling
  • Hour registration order-specific or normative (back-flushing)
  • Ready report including attrition rate registration, possibly per pallet directly on the line including printing pallet identification
  • Comprehensive WIP reports including WIP per financial period
  • Actual costs possibly with chargeback actual cost price to sales department
  • Comprehensive history including as-built and manufacturing statistics at component level

Specific functionality

  • Configurator
  • PDM/CAD integration
  • Time registration

If you want more information, please contact us.